Once your design is proven, we scale it. Dedicated SMT and THT lines, just-in-time scheduling, and 100% in-line inspection keep quality consistent from the first batch to the fifty-thousandth board.
Scaling from prototype to volume is where most manufacturing problems actually surface — process drift, component shortages, and inconsistent inspection. Our volume lines are built around the same process controls as our prototype floor, so nothing changes except the batch size.
We run dedicated SMT and THT capacity for volume programs, schedule against your delivery plan rather than our convenience, and inspect 100% of boards through AOI with X-ray and ICT sampling built into the line — not added at the end.
Volume orders run on reserved capacity, not squeezed between prototype jobs.
Batches released against your production or inventory plan, not shipped all at once.
Every board is optically inspected after reflow — no sampling shortcuts on volume runs.
99.8% first-pass yield maintained from the first batch through repeat orders.
Volume manufacturing succeeds or fails on process discipline. These are the controls that keep board 50,000 as clean as board one.
Multi-head placement machines rated for fine-pitch and 0201 components at production throughput.
THT lines for connectors and power components in mixed-technology boards.
100% optical inspection after reflow, catching solder and placement defects before they compound.
In-circuit and functional test rigs built to your specification for every production run.
Batches released on your timeline, reducing your carrying inventory without risking stockouts.
Optional acrylic, silicone, or urethane coating for harsh-environment and outdoor products.
Share your annual or quarterly forecast so we can reserve line capacity and lock component pricing.
Full BOM procurement with lot traceability, sized to your production schedule.
Stencils, programs, and fixtures configured and validated with a first-article build.
SMT and THT assembly on dedicated lines with 100% in-line AOI.
ICT and functional testing against your spec, with full inspection records per batch.
Packaged and released to match your production schedule or inventory plan.
Volume pricing typically applies from around 100 boards upward, though this depends on board complexity and component mix — send us your BOM and we'll confirm the break-even point.
We source through multiple authorized distributors and flag lead-time risk during quoting, so shortages are identified and communicated before they affect your schedule, not after.
Yes — JIT scheduling is standard for volume orders. We release batches against your production plan or inventory targets rather than shipping the full order in one go.
100% AOI after reflow is standard on all volume runs, with ICT and functional testing per your test plan, and X-ray sampling for BGA-heavy boards.
Share your forecast and BOM and we'll put together a volume quote, lead-time estimate, and a delivery schedule that fits your production plan.
Gut No. 196, Plot No.4, Nandur-Vaidya Road, Wadivarhe, Nashik — 422 403
From your first 100-unit batch to a recurring 50,000-unit program, we hold the same process controls at every volume.