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IPC-A-610 · Zero-Defect Philosophy

Inspection
& Testing

Quality isn't a final check — it's built into every stage of the line. AOI, Burn-In Testing, ICT, and functional testing run in-line on every board, backed by a 99.8% first-pass yield across our production floor.

AOI Burn-In Testing ICT Conformal Coating

Every Board Inspected,
Not Just Sampled


Defects caught after a board leaves the line are expensive — in rework, in schedule, and in trust. Our inspection process is built to catch them at the source: 100% automated optical inspection after reflow, X-ray verification for hidden BGA joints, and in-circuit or functional testing before a board is ever packed.

This applies whether the board is a single prototype or unit 40,000 of a production run — the same inspection stages run every time, with a full record kept for each batch.

IPC-A-610 ISO 9001 99.8% First Pass Yield Full Inspection Records

100% AOI Coverage

Every board optically inspected after reflow and selective soldering, no sampling.

Burn-In Testing

This helps us uncover issues like thermal instability and component aging.

ICT & Functional Testing

In-circuit and custom functional test rigs validate real-world performance.

Conformal Coating

UV-cured acrylic, silicone, or urethane coating for harsh-environment products.

Inspection Built Into
Every Stage of the Line

Each of these runs in-line on our production floor — not as an optional add-on service, but as a standard part of how every board is built.

Automated Optical Inspection

100% AOI coverage after reflow and selective soldering, scanning for solder and placement defects.

Burn-In Testing

This helps us uncover issues like thermal instability and component aging.

In-Circuit Testing (ICT)

Electrical continuity and component verification against your netlist.

Functional Testing

Custom test rigs built to validate your product's actual functional behavior.

Conformal Coating

Acrylic, silicone, or urethane coating with UV curing for outdoor and automotive use.

Full Inspection Records

Batch-level documentation for every inspection and test stage, available on request.

Inspection at Every
Stage of Assembly

01

Post-Reflow AOI

100% optical inspection immediately after SMT reflow for every board.

02

Burn-In Testing

This helps us uncover issues like thermal instability and component aging.

03

Post-Solder AOI

Second AOI pass after wave or selective soldering on mixed-technology boards.

04

ICT

In-circuit testing for electrical continuity and component-level verification.

05

Functional Testing

Product or board-level functional test against your specification.

06

Coating & Final QC

Conformal coating where specified, followed by a final visual and documentation check.

The Same Standard on
Every Board We Build

Q·01
In-Line AOI Systems
Automated optical inspection integrated directly into the SMT and wave-solder lines.
Q·02
X-Ray Inspection System
Verifies hidden BGA and QFN solder joints that AOI cannot see.
Q·03
ICT & Functional Test Rigs
Bed-of-nails and custom functional fixtures built per product or per board.
Q·04
Conformal Coating Line
UV-curing coating application for boards destined for harsh or outdoor environments.

// Quality & Inspection Specifications

AOI Coverage100% of Boards
Burn-In Testing100% of Boards
First Pass Yield99.8%
IPC ClassClass 2 & 3
Quality StandardIPC-A-610
CertificationsISO 9001 · RoHS
Coating TypesAcrylic / Silicone / Urethane

Request Quality Documentation

Inspection & Testing — FAQs

Is AOI applied to every board, or only sampled batches?

+

Every board goes through AOI after reflow, and again after wave or selective soldering on mixed-technology boards — we don't sample on this stage.

When is Burn-In Testing necessary?

+

Burn-In Testing is necessary to verify that an electronic product/PCB will operate reliably for a defined period under controlled conditions before it is shipped to the customer.

Can you build a custom functional test fixture for our product?

+

Yes, we design and build product-specific functional test rigs as part of your production setup, validated during first-article build.

Do you provide inspection records or certificates?

+

Yes, batch-level inspection and test records are maintained for every run and available on request, along with certificates of conformance where required.

Related Services

Prototype PCB Assembly & Testing

1–50 boards, 48h fast-track, full DFM review.

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Large Volume PCB Assembly & Testing

Scalable SMT + THT production up to 100K+ boards.

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Product Assembly & Testing

Box-build, functional test, and OEM packaging.

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Have Specific Quality Requirements?

Tell us about your reliability, inspection, or certification needs and we'll confirm how our process maps to your specification.

Factory & Office

Gut No. 196, Plot No.4, Nandur-Vaidya Road, Wadivarhe, Nashik — 422 403

Start Your Project

Zero-Defect Starts on the Line

AOI, Burn-In Testing, ICT, and functional testing aren't optional extras here — they're built into every board we assemble.

Get a Free Quote Call +91 99228 26882