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AOI · X-Ray · ICT · Functional Test

Inspection
Equipment

Every board that leaves our facility has been through automated optical inspection, and where needed, X-ray and in-circuit testing. This is the equipment behind our 99.8% first-pass yield.

100% AOI Coverage BGA X-Ray ICT & Functional Test Full Inspection Records

Equipment That Catches
What the Eye Can't

Solder defects, hidden BGA voids, and marginal electrical faults rarely show up on a visual pass. Our inspection floor runs automated optical inspection on 100% of boards, X-ray for hidden joints, and in-circuit or functional testing calibrated to your design — with full inspection records kept for every batch.

Automated Optical Inspection

In-line AOI after reflow and selective solder, scanning 100% of boards for solder and placement defects.

X-Ray Inspection

BGA solder joint verification, void analysis, and hidden joint inspection for ball-grid arrays.

In-Circuit Testing (ICT)

Electrical continuity and component verification using bed-of-nails and flying-probe fixtures.

Functional Testing

Customer-specific functional test rigs that validate the board under real operating conditions.

Manual Visual Inspection

Trained operators perform secondary visual checks on flagged boards and mechanically complex assemblies.

Inspection Record Keeping

Every board's inspection results are logged and traceable back to its build batch and component lots.

The Equipment
Behind Every Board

I·01
In-Line AOI Stations
Positioned post-reflow and post-selective-solder to catch defects before the next process step.
I·02
X-Ray Inspection System
Used for BGA, QFN, and other hidden-joint components where visual inspection isn't possible.
I·03
ICT & Flying-Probe Fixtures
Electrical test coverage for continuity, shorts, and component value verification.
I·04
Functional Test Bench
Custom rigs built per customer design to validate boards under real load and signal conditions.

// Technical Specifications

AOI Coverage100% of Boards
X-Ray Use CaseBGA / QFN / Hidden Joints
Electrical TestICT & Flying-Probe
Functional TestCustom Rigs Per Design
First Pass Yield99.8%
Quality StandardIPC-A-610
RecordsFull Traceability Per Batch

Request Inspection Details

Inspection Equipment — FAQs

Is AOI run on every board, or only samples?

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AOI runs on 100% of boards, not a sample — it's positioned in-line immediately after reflow and after selective soldering.

When is X-ray inspection actually necessary?

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Primarily for BGAs, QFNs, and other components with joints hidden underneath the package, where visual or AOI methods can't see the solder connection.

Can you build a custom functional test fixture for my product?

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Yes — our engineers can design and build a test rig specific to your board's functional requirements as part of the assembly quote.

Do I get inspection reports with my order?

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Yes, inspection records are logged per batch and can be provided on request, particularly useful for regulated or high-reliability builds.

Related Services

Product Assembly & Testing

End-to-end product build, box-build, and functional testing.

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Inspection & Testing

AOI, X-Ray, ICT, functional testing & conformal coating.

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Prototype PCB Assembly & Testing

1–50 boards, 48h fast-track, full DFM review.

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Need a Specific Inspection Standard Met?

Tell us your quality requirements — IPC class, X-ray coverage, functional test needs — and we'll confirm exactly what's included.

Factory & Office

Gut No. 196, Plot No.4, Nandur-Vaidya Road, Wadivarhe, Nashik — 422 403

Start Your Project

Let's Talk Quality Requirements

From 100% AOI to custom functional test rigs, our inspection floor is built to catch defects before they ship. Tell us what your build needs.

Get a Free Quote Call +91 99228 26882