AADD Technologies Pvt. Ltd.

At AADD Technologies Pvt Ltd, we take pride in offering top-notch Prototype PCB Assembly and Testing services tailored for Original Equipment Manufacturers (OEMs) across various industries. Our mission is to help you swiftly and effectively transform your cutting-edge electronic designs into production-ready prototypes. By utilizing state-of-the-art manufacturing techniques and rigorous testing protocols, we guarantee that your prototypes adhere to the highest quality standards, allowing you to cut down on development time, mitigate risks, and achieve successful product launches.

Prototype PCB Assembly Services

Our prototype PCB assembly services are all about crafting the first iterations of your product’s PCB (Printed Circuit Board) design to validate its functionality, performance, and manufacturability. This process encompasses several essential steps:

PCB Design Review:

Prior to assembly, we perform a detailed review of your design files to ensure they’re optimized for manufacturability. This may involve recommendations for component selection, material choices, and design for testing (DFT) strategies.

Component Procurement & Sourcing:

We collaborate with a diverse network of trusted suppliers to procure components for your prototype. Whether you’re in need of standard parts or specialized items, we make sure that only the highest-quality materials are incorporated into your design.

Assembly Process:

Our talented technicians use cutting-edge assembly techniques, including:

Surface Mount Technology (SMT) for those tiny components

Through-Hole Technology (THT) for the bigger parts

Mixed Technology Assembly for designs that need both SMT and THT components

Automated Pick and Place Machines for accurate component placement

Soldering & Rework:

We provide top-notch soldering methods, including lead-free options, to guarantee strong and durable connections on your PCB. If any hiccups come up during assembly, we offer rework services to fix issues like misalignments or soldering flaws.

Speed & Flexibility:

Our prototype assembly process is all about being quick and adaptable. We know that a fast turnaround is essential during the prototype stage, so our facilities are set up to manage rapid assembly with short lead times, all while maintaining high quality.

Testing Services for Prototypes

Testing plays a vital role during the prototype phase, ensuring that your design functions as it should before you dive into full-scale production. Our testing services are specifically designed to catch any potential issues early on, which can save you both time and money in the long run.

Electrical Testing

In-Circuit Testing (ICT):

This test evaluates the functionality of individual components and their connections by measuring electrical characteristics like resistance, capacitance, and voltage.

Flying Probe Testing:

This non-contact method is ideal for low-volume prototypes, allowing us to test the circuit without needing a dedicated test fixture.

Continuity Testing:

This step checks for any breaks or shorts in the PCB traces, ensuring everything works electrically as it should.

Functional Testing:

Here, we assess the entire system's functionality to confirm that the prototype performs as expected in real-world scenarios. This may involve testing the PCB in its final product setup and evaluating it under various environmental conditions, such as temperature and humidity.

Automated Optical Inspection (AOI):

AOI systems utilize high-resolution cameras to identify problems such as soldering defects, component misalignment, and missing parts. This step ensures that no defects slip through the cracks.

Burn-In Testing:

In this test, we run the prototype under full-load conditions for an extended period to verify that the PCB can withstand long-term operational stress without failing. This helps us uncover issues like thermal instability and component aging.

Environmental & Stress Testing:

We simulate a range of environmental factors, including temperature extremes, humidity, and vibration, to evaluate how the PCB performs under different operating conditions.

Why Choose Us for Prototype PCB Assembly & Testing?

Experience and Expertise: With over 13 years of experience in the electronic manufacturing services (EMS) industry, we’ve been delivering top-notch solutions for clients across automotive, healthcare, telecommunications, and consumer electronics sectors. Advanced Capabilities: We leverage state-of-the-art technology and equipment, featuring high-precision pick-and-place machines, automated inspection systems, and sophisticated testing tools. Quality Assurance: Our rigorous quality control processes guarantee that every prototype undergoes thorough testing and adheres to industry standards before moving on to production. Fast Turnaround: We recognize the importance of speed in prototyping, so we offer quick lead times while maintaining our commitment to quality. Collaborative Approach: We partner closely with your design and engineering teams to ensure your prototype not only meets all expectations but is also production-ready.